Saturday, 22 June 2013

psu cover 50% completed

As promised, more updates today :) Had to draw circles for making hole to fit the fill port.




It worked out great, perfectly aligned but I have a new problem.



So my main objective was to get the pump directly under the reservoir but its super tight. As you can see there is no gap at all between the pump top & the luminous panel.


Another problem was the pump inlet fitting & the fillport is not aligned. The pump is a little too thick so it offsets outwards a little bit. And also the 45deg rotary isnt straight. I can solve it by rising the pump higher but I dont have space though to rise the pump so had to use 20mm extender at the radiator :P




As for the pump offset problem, I had to use a dremel to grind the pump cover or whatever you call that round circle thing that secures the pump top & the pump. Basically I trim the gripping material a little bit so that the pump can enter inwards a little more. Sorry for not taking a lot of pictures, when it comes to modding, taking pictures is my less priority since I spend too much time doing the actual work :P


Made the 2nd fillport yay! My initial plan was to put this flowsensor at the reservoir inlet at the top & use extenders from the fillport to the bottom of the gpu inlet. So that I can run a straight tubing from the bottom to the gpu inlet. This will give the straight tubing that we usually see in acrylic tubing builds but then I thought why not replace the extenders with my flowsensor? Plus it will be easier to see on the luminous panel instead of the top & also save me from using extenders therefore less cost! That long extenders is just for aligning, will replace that with compression fitting & tubing.

I tell you, this is probably the hardest part in my build so far! First I need to attach the pump to the fillport at such a tight space, then from the fillport I need to connect to the reservoir at such a tight space to work with. Once everything is set, I had to connect this small piece of tubing to the radiator & oh boy...it was so hard! Because I cant move the pump or have enough space to work with. Took me more than 1 hour to get the lower portion done. I had to remove to rivets at the back of the casing to fit this luminous panel properly below the pci bracket & I also drilled 2 big holes at the bottom acrylic panel to route the pump wire from below the casing & also allow me to adjust the pump speed. Not convenient to adjust the speed from under the casing but at least I have the option if needed. I plan to connect this pump on a lamptron cw611 though so it will allow me to adjust the speed through the fan controller instead.


This is what you get when you dont have motherboard. Had to hang the gpu with strings to get the accurate measurement for the fillport locations.


So far everything is looking good, will work on the psu side cover & at the front. Took me more than half a day to get the lower portion routing done. It looks simple but I did a lot of small modding here & there to get it in such a tight space.


The luminous panel is just a prototype though, but I dont plan to change it since is amount of work I need to remove the fittings & put it back is such a pain. If the led 1 day failed then only I will decide to create a new luminous panel with laser engraved instead of hand sanded for better light distribution. I also have an idea to make a aluminum bracket to fit the led inside whenever it fails, this will make the whole replacing led process easier. Basically what I mean is instead of using black tape to hold the led strip to the side of the acrylic, I will create a thin spacing with aluminum instead.

Not sure if you understand what I am trying to say but for now I think I will just use the current luminous panel.

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